Small Plastic Crusher Machine

The Small Plastic Crusher Machine is designed for precision size reduction of a wide range of molded plastic components, efficiently processing both rigid and flexible polymers into uniform regrind particles to maximize material reclamation efficiency.

Featuring proprietary rotor geometry and fail-safe operating systems, this equipment achieves a compact footprint while maintaining exceptional operational reliability and compliance with OSHA safety standards. Its tool-grade alloy steel cutters are precision-ground for enduring sharpness and superior wear resistance, allowing effortless fragmentation of reinforced polymers and engineering-grade resins. Maintenance is simplified with a quick-release rotor assembly that enables rapid disengagement of cutter blocks and tool holders, significantly reducing production downtime during service intervals.

Electrical integrity and operator safety are ensured through UL-certified motors with 100% copper windings, integrated thermal overload protection, and hard-wired safety interlocks. The unit is equipped with heavy-gauge industrial casters featuring positive locking mechanisms, providing workstation mobility for swift reconfiguration of material processing workflows. A multi-layered safety architecture, including guarded access points, emergency stop circuits, and torque-limiting drives, enforces operator protection via redundant engineered safeguards.

Additionally, final particle geometry is application-tuned through customizable screen perforations, precisely fabricated to meet specific customer requirements for downstream processing needs.

Lumps

Plastic pipe

Shoe lasts

Waste Plastic

Sprues

Waste Plastic

Small Plastic Crusher Machine Detail

TLP3126 Crushing Chamber

The TLP3126, featuring a compact 310x240mm crushing chamber, employs a staggered helix rotor design with V-profile cutting knives for aggressive feeding and clean, consistent granulation. Its thickened, acoustically-isolated chamber walls are constructed from stress-relieved steel plates to effectively dampen vibration and contain operational noise.

Safety Switch

This forced-break mechanism ensures immediate power removal from the main motor the moment the chamber cover is opened. Its self-checking architecture detects internal faults, guaranteeing fail-safe operation.

Motor

The TLP3126 crusher motor is engineered explicitly for primary comminution, delivering high breakaway torque to start under maximum load and withstand recurring shock loads. Its robust sealing system provides absolute protection against abrasive fines ingress, while inherent vibration dampening maintains structural integrity. This ensures continuous operation in harsh environments, prolonged active lifespan, and sustained thermal equilibrium with peak power conversion rates.

Electrical Below Control 22KW

Purpose-built for crushers, this panel features a clear HMI for real-time status tracking and rapid troubleshooting. Integrated overload protection simplifies service. Schneider Electric components guarantee reliable performance under continuous heavy loads. Multi-tier safety-current relays, motor overload, phase sequence protection-prevents electrical failures and extends equipment life.

Start And Stop Switch

The TLP3126 crusher is controlled via a robust local pushbutton station with momentary actuators: a green "START" and red "STOP" button. A flush-mounted, red mushroom-head emergency stop, engineered to meet ISO 13850 standards, ensures rapid machine halting. The integrated control transformer steps down line voltage, isolating the pilot circuit for safe, low-voltage operator control.

Sieve

The TLP3126 crusher utilizes a heavy-duty screen panel featuring precision-engineered apertures to ensure optimal particle size control. Its tool-less clamping system facilitates swift screen changes, minimizing downtime for specification adjustments. This modular design promotes high-frequency screening efficiency, delivering consistent granulometric output while maintaining structural integrity under high-throughput conditions.

Crusher Bearings

The TLP3126 model is fitted with heavy-duty tapered roller bearings, pre-assembled with integral seals and centralized lubrication ports. Engineered to withstand significant radial/axial loads and shock, these components feature optimized internal geometry for precise clearance. This yields a high dynamic load rating and enhanced longevity, delivering reliable performance for continuous crushing operations.

Crusher Pulley

The TLP3126 crusher pulley is fabricated from forged alloy steel with a taper-lock bushing system for concentric mounting and positive shaft grip. Its CNC-machined, multi-rib profile ensures uniform belt loading and true tracking under full torque. Precision dynamic balancing neutralizes harmonic vibrations, reducing bearing stress and prolonging drive life in heavy-duty crushing circuits.

Hopper Inlet

The TLP3126 hopper inlet is configured with a steep wall geometry to ensure positive material flow into the crushing chamber. Its reinforced structure incorporates integrated wear liners engineered for high abrasion resistance and impact absorption. A precision-engineered deflector system actively controls material trajectory, containing debris and minimizing dust generation. This design delivers consistent crusher feed, reduces spillage, and enhances operator safety.

Why Choose Us?

 

1. Vertical integration through our owned manufacturing campus guarantees on-schedule delivery, uncompromised build quality, and full custom engineering support – eliminating third-party production risks.

2. Demand-ready inventory built to global ISO standards. Precision manufacturing and patented technologies ensure we meet complex application requirements without lead-time penalties.

3. Lifecycle-engineered machines deliver decades of service. Backed by 24/7/365 technical response teams and comprehensive warranty coverage to maximize your operational uptime.

4. Logistics engineered for TCO reduction: Strategic alliances with tier-1 carriers secure allocation-priority lanes, minimized freight charges, and capped destination fees – validated through 10,000+ shipments.