Products Description
This Plastic Polystyrene Crusher Machine is expertly engineered to process dense plastic materials such as polystyrene, rigid blocks, and various industrial scrap, delivering uniform, small-sized granules in a single, efficient cycle. The innovative staggered cutting action, facilitated by a trapezoidal knife-holder design, significantly reduces dust generation and fines, thereby maximizing the yield of high-quality regrind and ensuring superior material recovery for your operations.
Designed with operator comfort in mind, the double-walled hopper features internal acoustic insulation that effectively dampens noise from material impact, promoting a quieter and safer working environment. Built for sustained performance, the machine incorporates heavy-duty precision bearings that guarantee smooth, low-noise rotation and reliable operation under continuous, demanding use. The oversized feed throat enhances processing throughput by accommodating larger material volumes, directly boosting your overall productivity.
For added convenience and hygiene, the integrated collection hopper is crafted from easy-clean stainless steel and equipped with robust casters, offering full mobility across the shop floor to seamlessly integrate into your workflow and optimize material handling efficiency.
Plastic Crusher Machine Crushing effect
Technical Specifications
|
Model |
Crushing chamber size(mm) |
Crushing Capacity (kg/h) |
Power (kw) |
Fixing Cutter (pcs) |
Flexible Cutter (pcs) |
Mechanical Dimension |
Weight (kg) |
|
TLP6246 |
620x460 |
300-500 |
22 |
2 |
18 |
1630x1240x1910 |
950 |
|
TLP7246 |
720x460 |
300-550 |
22 |
2 |
21 |
1900x1350x2100 |
1200 |
|
TLP8146 |
810x460 |
350-700 |
30 |
4 |
24 |
2000x1500x2100 |
1500 |
|
TLP8150 |
810x500 |
350-800 |
30 |
4 |
24 |
1810x1450x2100 |
1700 |
|
TLP8256 |
820x560 |
350-900 |
37 |
4 |
24 |
2000x1500x2250 |
1800 |
|
TLP9256 |
920x560 |
400-900 |
37 |
4 |
27 |
1900x1580x2250 |
2200 |
Plastic Polystyrene Crusher Machine Detail
TLP8150 Crushing Chamber
The TLP8150, with its 810x500mm crushing chamber, utilizes an alternating helix rotor configuration with scalloped cutting tips to ensure positive material engagement and uniform granulate. The chamber housing is fabricated from triple-layer, sound-insulated steel plate to provide exceptional rigidity and noise attenuation during high-torque operation. Internally, the cutting assembly pairs cryogenically treated D-2 tool steel blades for demanding, abrasive applications with vacuum-hardened alloy steel blades for conventional polymers, with both types engineered for multi-life re-sharpening capability.
Safety Switch
The TLP8150 crusher employs a solenoid-actuated guard locking interlock as its primary safety device. This electrically monitored switch prevents the opening of access doors until the machine's rotor has fully ceased motion. Controlled by the safety PLC, it maintains a locked state while hazardous energy is present and only releases upon verification of safe conditions. Any attempt to bypass the interlock or open a guard during operation triggers an immediate emergency stop, isolating power to all drive components. This system ensures total compliance with performance level PLd requirements per ISO 13849-1 for controlled access to crushing mechanisms.
Motor
The power unit for the TLP8150 crusher is a specially engineered, heavy-duty motor intended for primary crushing stages and to process coarse materials. It is built for enduring the severe stresses of frequent start-stop cycles and high inertial loads. The design incorporates advanced sealing against dust and resilience to inherent operational vibrations, ensuring sustained performance in harsh environments. Its robust build quality promotes extended service life and maintains efficient energy consumption for high operational uptime.
Electrical Components
The TLP8150 crusher integrates a reversing starter for bi-directional motor control. Its electrical system is built with Schneider Electric TeSys components, featuring an electronic overload relay with advanced phase loss sensing and automatic reset functionality. The control circuit includes a main disconnect switch, control transformers, and a safety-rated emergency stop with positive-opening contacts for reliable shutdown.
Start And Stop Switch
The local motor control station for the TLP8150 crusher incorporates momentary contact pushbuttons for operational command. A green "START" and red "STOP" actuator facilitate standard on/off functions. The unit features a red, palm-operated mushroom-head emergency stop button, designed for compliance with ISO 13850. A control circuit transformer is integrated within the assembly to provide reduced voltage, ensuring safe operation of the pilot devices.
Sieve
The TLP8150 crusher features a robustly constructed screen assembly fabricated from abrasion-resistant steel, engineered with precisely engineered elliptical perforations. This specialized aperture geometry enhances material flow while minimizing pegging and blinding, ensuring consistent sizing accuracy. The screen segments are mounted on stress-relieved frames with dovetail channels, facilitating rapid replacement without specialized tooling.
Crusher Bearings
The TLP8150 crusher incorporates heavy-duty four-row tapered roller bearings manufactured from case-carburized alloy steel for the main shaft assembly. These bearings feature machined high-tensile bronze retainers and are configured with a controlled preload system, protected by advanced labyrinth seals and a pressurized oil flow through integrated cooling galleries.
Crusher Pulley
The Crusher Pulley for the TLP8150 features a heavy-duty fabricated steel design with a split taper locking element for zero-maintenance mounting. Its precision-machined multi-ribbed profile ensures optimum belt traction and even load distribution, while the counterbalanced web construction minimizes inertia stresses during start-up.
Hopper Inlet
The TLP8150 features a high-entry, radiused hopper inlet designed for uninterrupted primary feed of large materials. Its heavy-duty construction incorporates pre-scalping capability and a gusset-reinforced, wear-lined chute to withstand high-impact loading. An advanced internal deflector array controls material stream, minimizing splashback and ensuring consistent crusher chamber engagement.
Why Choose Us?
- Guangzhou Plastic Auxiliary Machinery specializes in the design and manufacturing of high-quality auxiliary equipment, including granulators, chillers, color mixers, and dehumidifying dryers. We are committed to providing competitive pricing and responsive after-sales support.
- We provide personalized, one-on-one video support to guide you through machine operation, maintenance, and troubleshooting procedures.
- Leveraging our established network of international freight partners, we offer flexible shipping solutions including DDP (Delivered Duty Paid) terms and convenient door-to-door delivery services.
- Our team provides 24/7 online communication for free consultations and guarantees a detailed quotation within 8 business hours of your inquiry.
- All machinery is backed by a comprehensive one-year warranty, including complimentary replacement parts. We offer lifetime free technical support, and after the warranty period, replacement parts are provided at cost value.
- We support distributors and agents with custom fabrication and OEM services, and can consolidate mixed product lines into single-container shipments for streamlined logistics.
